1. High production efficiency
2. High precision and high reliability;
3. Can process complex workpieces;
4. Strong adaptability;
5. Good economic benefits;
1. Beam: It adopts square tube butt welding structure, which has the characteristics of good rigidity, high precision, light weight and small inertia. All welded parts are treated with vibration aging stress relief, which effectively prevents structural deformation;
2. Longitudinal and lateral drive: both use precision rack and pinion (7-level precision) transmission. The horizontal guide rail adopts linear guide rail imported from Taiwan, and the longitudinal guide rail is made of precision-machined special steel rail, which ensures the smooth operation of the cutting machine, high precision, durability, cleanness and beauty; deceleration adopts planetary gear reducer, which can be very perfect. Ensure the precision and balance of the movement;
3. Longitudinal drive frame (end frame): The two ends are equipped with horizontal guide wheels, which can adjust the pressing degree of the eccentric wheel at the bottom of the drive frame to the guide rail, so that the whole machine can maintain stable guidance during movement. A dust collector is installed to scrape the debris accumulated on the surface of the guide rail at any time; the guide rail is processed by a grinder, and the surface can be used as a mirror.
4. The drive system is driven by imported private servers, and the world's top products can be selected according to user needs--Imported Japanese Panasonic AC servo drive/domestic servo drive, which makes the whole machine run more smoothly, with wider speed change range and short acceleration time;
5. The lifting body adopts aluminum alloy structure, the lifting guide adopts linear guide rail, and the lifting and lifting adopts ball screw lifting;
6. Simple and easy-to-use automatic programming system makes NC programming no longer complicated and easy;
Scope of application:
Used for advertising industry, woodworking industry and all kinds of plate CNC engraving, cutting, drilling, trimming and special-shaped carving and other functions.
Core advantages:
● Structure: The fuselage is welded by high-strength thick-walled steel pipes, which are annealed and sandblasted to ensure stable structure and guaranteed accuracy.
● Accessories: Servo motor drive, Taiwan imported 25 guide rail screw // Chint electrical components, etc., stable performance and durable.
● Accuracy: Excellent accessories and precise detection devices enable the product to obtain perfect positioning and running accuracy.
● High speed: high-power servo motor and precision reducer are directly connected to design, high torque, high kinetic energy, smooth operation and high efficiency.
● Countertop: T-shaped aluminum profile
● Control: Adopt genuine Xingxing multi-dimensional special system, list processing, program admission at one time, batch sequential processing, avoid manual selection, eliminate errors, and improve processing efficiency.
Performance Index
Model NO. | |
X, Y, Z Traveling Area | X1300mm*Y500mm*Z250mm |
Max. Rapid travel Rate | 40-60m/min(MAX) |
Max. Working Speed | 15-20m/min(MAX) |
X,Y Resolution | <0.03mm |
Spindle Power | 2.2kw constant power spindle 24000 rpm*6 |
Working Voltage | AC380V/220v/3PH/50HZ |
Control System | Genuine DHTM Control System |
Rack and Pinion | Domestic 1.25M alloy hard-toothed helical rack + alloy hard-toothed helical gear |
Table Surface | T-slot and vacuum working table |
Guide | Taiwan 25 precision guide rail |
Drive Motors | Servo motor |
Reducer | Japan Xinbao reducer |
Inverter | Best 7.5kw inverter*2 |
Total Power | 35kw |
Appearance size | 2000mm*1000mm*500mm |
The whole process of processing and testing:
1. Steel plate integral airframe welded fuselage
2. Rough machining of gantry milling machine
3. Internal stress relief treatment:
1) Tempering (annealing) heat treatment of gantry beam and side arm
2) Aging treatment of bed vibration
4. Finishing:
1) The imported pentahedron machining center (mother machine) is used to locate and fix the body at one time;
2) The installation reference surface of the overall precision milling X, Y, Z three-axis bidirectional guide rails and racks;
3) After the datum surface processing is completed, under the same positioning accuracy, the one-time processing of the positioning pin holes, fixed installation holes and screw holes of the installation reference surface of the X, Y, and Z three-axis bidirectional guide rails is completed.
5. Transfer to the assembly process and assembly
6. Quality inspection process
1) Precision ruler and dial indicator: check the straightness of X, Y and Z axes
2) Precision ruler, dial indicator, spirit level, and laser interferometer detect the parallelism between X, Y, and Z guide rails
3) Precision angle ruler, dial indicator, special inspection tool, ball bar: detect the verticality of X, Y, Z three-axis guide rails
4) Dial indicator, special inspection tool: spindle verticality detection
5) Special inspection tool, dial indicator, precision angle ruler: detect the parallelism and perpendicularity of X, Y, Z rack and lead screw and the corresponding linear axis (guide rail)
7, paint, packaging
8. Factory
Services
1. training
*The trainee must have certain relevant education and knowledge. The supplier will train the customer in programming, operation, processing and daily maintenance. The trainee must be fixed and study hard.
*The technical engineer of the supplier pays a return visit to the customer from time to time, and conducts technical exchanges with the customer in terms of machine operation and product processing. The user can consult our company any questions by phone and email at any time.
2. After-sales service
*Free maintenance of the machine during the warranty period
*The free warranty period is one year.
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